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For the fine filtration
of water at:
• Waste water treatment
plants
• Sewage treatment plants
• Water reclamation facilities
• Combined storm water overflows
• Potable water treatment plants
• Various screening applications
Single
Entry Cup & Double Entry Drum Screens
The Brackett Green® Single
Entry Cup and Double Entry Drum Screens
are designed to meet increasing requirements
of fine screening necessary with today's
advanced treatment processes of domestic
sewage and waste water. Brackett Green's
Cup & Drum Screens have proven to be reliable
and highly efficient on new installations
of the headworks of raw sewage inlets (WWTP's,
WRF's) and combined storm water (CSO's)
plants. Cup & Drum Screens utilize the in-to-out
central flow pattern that totally eliminates
the possibility of material larger than
the media aperture from bypassing the screen.
Single Entry Cup and Double Entry Drum Screens
are ideal for the protection of debris-sensitive
membranes.
| ADVANTAGES |
No debris carryover or
bypassing to clean side
Virtually maintenance free operation
Extremely reliable performance |
The
Problem
A variety of different
screen flow patterns and screening media
have been applied to the headworks of sewage
treatment plants over the past century.
Each type of screen came with numerous inherent
flaws which prevented efficient screening,
required constant maintenance or needed
multiple screens, civil channels, and/or
redundant equipment and services. Brackett
Green's Cup & Drum Screens are highly suited for the fine screening of large flows, in
lieu of
multiple parallel operating band screens,
civil channels and ancillary solids handling
equipment with a single channel and fine
screening system. Pursuant to discharge
demands requiring a round hole, ordinary
perforated plate has been applied to the
oldest mechanical screen design - the Thru
Flow band screen. The thin perforated plate
(usually 1/8" or 2mm thick) allows fibrous
debris such as body hair, cotton and rags
to staple or hair pin around the plate eventually
blinding the screen. Removal requires constant
attention and/or an additional rotating
brush. The Thru Flow pattern also allows
material missed by the brush or spray to
simply "carry over" to the clean side thus
fouling other down stream equipment and
operations within the plant.
The
Solution
Brackett Green's engineers
spent several years working with various
combinations of plate thickness and hole
diameters to develop a screening media that
would resist hairpinning. The end result
is known today as the ProPaPanel® (US Patent
No. 5407563). This thick plate screening
media resists hairpinning, contains a tapered
hole to prevent plugging, and is made of
a corrosion resistant polyurethane. The
combination of unique benefits of the ProPaPanel
and the superior in-to-out dual flow pattern
establish the Sewage Cup and Drum Screen
as highly economical, low maintenance solutions.
ProPaPanels are available from 6mm (~1/4")
diameter to 2mm (~1/16") diameter. For finer
screens, polyester mesh with 1.0 or 0.5
mm can be applied. The ProPaPanel also requires
a low backwash pressure (~30 PSI) to positively
clean the screen. This same wash water is
typically used up to three times: once to
backwash the screen, again to transport
the screenings via gravity conveyance and
a third time in the screenings conditioning
process. Today Brackett Green has hundreds
of Cup & Drum Screens installed at sewage
treatment, water reclamation facilities
and combined stormwater overflow plants
around the world.
The
Process
The influent water enters
the Single Entry Cup or Double Entry Drum
Screen in the center of the screen, flowing
radially from the inside to the outside
of the cup/drum as it revolves. ProPaPanels
(1) retain the smaller debris while lifting
lips (2) (debris scoops) mounted on the
inside capture and elevate the larger screenings
to deck level. Ashaft mounted drive (3)
with gear box and drive pinion (4) make
up the only two mechanical parts of the
Cup/Drum Screen. As the Drum rotates and
the debris laden panels reach deck level,
the captured screenings are deposited into
a center trough (5) by gravity and a light
backwash (6) (typically 30 PSI) rinses the
panels clean. The captured screenings then
exit via a sluice trough (7) eliminating
the need for screw conveyors. A “Single
Entry Drum Screen” may include overflow
weir (wall) for flows higher than design
rates.
Other
Features
High strength frame (8),
shaft (9) and automatically lubricated anti
friction bearings (10) provide for trouble
free operation. Platforms (11) allow instant
access to spray nozzles and mesh panels.
Positive sealing between the rotating screen
structure and chamber wall is provided by
the patented Brackett Green Contact Seal
(Patent No. 0026.661). This is a preformed
neoprene seal, fitted to the screen (12)
and running in contact with a low friction
sealing face fixed to the chamber wall (13).
Screen
rotation is by a drive pinion (4) working
with a cast iron or nylon rack (14).
Screen Selection
The Cup or Drum Screen
must be of a large enough diameter to extend
upwards above deck level to a height to
accommadate debris discharge and downwards
to a sufficient depth to submerge enough
mesh to pass the required flow at low water
level
| Single
Entry Cup Screen |
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| Single
Entry Cup Screens |
“D”
– Diameter
From 5.0 ft. to 33 ft. |
“E”
– Effective Width
From 1.5 ft. to 8.2 ft. |
|
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| Double
Entry Drum |
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| Double
Entry Drum Screen |
“D”
– Diameter
From 10 ft. to 65 ft. |
“E” –
Effective Width
From 3 ft. to 16 ft. |
|
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| To
confirm the selection, the following
information should be provided: |
| Deck Level |
|
| High Water Level at Peak Flow |
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| Low Water Level at Average Flow |
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| Invert Level |
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| Mesh Size |
|
| Average Flow Rate per Screen |
Peak Flow Rate per Screen |
| Number of Screens Required |
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