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For the screenings dewatering
at:
• Waste water
treatment plants
• Sewage treatment plants
• Combined storm water overflows
• Water reclamation facilities
• Various screening dewatering applications
Screw
Compactor
The Brackett Green®
Screw Compactor is designed to remove excess
liquid from screenings and to discharge
them to a suitable container for disposal.
The Screw Compactor may be located inside
the traveling band screen, placed adjacent
to the screenings discharge trough, or arranged
to accommodate feed from a number of conveyed
sources. This conventional process is utilized
for the primary purpose of compressing and
delivering the dewatered screenings to a
dumpster, conveyor or bagging unit as desired.
Installations where fine screens capture
significant amounts of biological material,
washing nozzles can be added to break down
organics and return them to the channel
for biological digestion. Brackett Green’s
screw compactors significantly reduce the
volume of screenings in both domestic screenings
and combined storm water applications. For
ease of transport and process containment,
each compactor can be fitted with a discharge
bagger.
| ADVANTAGES |
Simple & robust design
50% – 55% moisture reduction
Proven
reliable performance |
The
Problem
Screenings of Mixed Debris:
Rags, Cotton Products, Fiber, Plastics,
Paper, Hair, Fecal Matter, Oils/Fats/Grease.
Designers of municipal wastewater treatment
plants normally avoid the use of fine screens
at the headworks due to concerns over removal
of the organic matter and the potential
interruption of the downstream treatment
processes. Additional concerns arise from
landfill restrictions pertaining to the
disposal of free and absorbed water, fecal
contamination of screenings and the accompanying
odor problems that arise from screenings
collection and storage. The everchanging
regulations and discharge restrictions now
present the engineer with the problem of
balancing headworks screenings, handling
equipment and downstream treatment processes.
The
Solution
Brackett Green engineers
have spent more than a century designing
and building screen and screenings conditioning
and dewatering equipment. The Brackett Green
Screw Compactor is designed to remove excess
liquid from screenings and to discharge
them to a suitable container for disposal.
Extraction rates of 50% to 55% moisture
reduction are expected with an equivalent
reduction in weight of 65% to 85% and in
volume of 70% to 75%. Optional spray nozzles
can be installed to wash, break down and
separate the organic solids from the inorganic
debris and discharge it by gravity back
to the inlet channel. Brackett Green’s
Compactors can be installed inside a traveling
band screen or located directly at the discharge
point adjacent to the screen, delivering
dewatered screenings to a dumpster, conveyor
or bagging unit.
The
Process
Fine screenings are flushed
by water and received through a debris trough
or pipe (1&5) for collection and dewatering.
The inlet hopper (2) may be positioned directly
inside the traveling band screen or outside,
directly under or adjacent to the discharge
of a screen. The compactor consists of a
heavy duty horizontal tube (6) in which
is fitted a helical screw. Debris is transported
and compressed by the screw. As the screenings
are compressed, the liquid is allowed to
drain out through holes in the bottom of
the pan and gravity discharged back to the
inlet channel. The screw shaft is carried
in a single bearing fitted at the drive
end. When required, the screw compactor
discharge is often fitted with an extension
pipe (7) to provide either horizontal or
elevated discharge of the dewatered screenings.
Discharge can then be transferred to a dumpster,
(8) discharge conveyor or a bagging unit
for disposal.
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Other
Features
Screw Compactors that
are not installed in the interior of a traveling
band screen are designed to stand on a floor
with no special civil works involved other
than drilling for holding down bolts. The
inlet hopper (2) may be positioned directly
under the discharge of a band screen and
a drain pipe is all that is necessary for
the discharge of liquid back to headworks.
Spray jets can be provided in the collecting
hopper if required to assist with screenings
washing. Acompact Drive Unit
(3) comprises a totally enclosed motor coupled
to a shaft mounted gearbox. The complete
unit is readily accessible for maintenance.
An optional Brush Screen (4) is often utilized
in a dewatering system to reduce the volume
of free water entering the inlet hopper,
reducing the size of the screw. Upon request,
Brackett Green can provide overload protection
and highly recommends that each Screw Compactor
be protected against overload damage by
current sensing devices in the control panel.
| All Dimensions in Inches |
Screw
Press Model |
Total
No. of
Flight Pitches |
A |
B |
C |
E |
F |
G |
Motor
Power
Hp |
|
| 200/6 |
6 |
14 5/16 |
14 15/16 |
58 3/8 |
40 5/8 |
15 3/4 |
211/4 |
1.5 |
| 200/9 |
9 |
14 5/16 |
14 15/16 |
79 5/8 |
61 7/8 |
15 3/4 |
42 1/2 |
1.5 |
| 200/11 |
11 |
14 5/16 |
14 15/16 |
93 13/16 |
76 1/16 |
15 3/4 |
56 11/16 |
1.5 |
|
| 300/6 |
6 |
14 5/16 |
19 11/16 |
94 15/16 |
54 5/16 |
17 11/16 |
29 1/2 |
3 |
| 300/9 |
9 |
14 5/16 |
19 11/16 |
105 9/16 |
88 3/16 |
17 11/16 |
59 1/16 |
3 |
| 300/11 |
11 |
14 5/16 |
19 11/16 |
125 1/8 |
107 14/16 |
17 11/16 |
88 5/8 |
3 |
|
| 400/6 |
6 |
33 7/16 |
14 9/16 |
102 3/8 |
76 5/16 |
29 1/2 |
39 |
7.5 |
| 400/9 |
9 |
33 7/16 |
14 9/16 |
141 3/8 |
115 1/4 |
29 1/2 |
77 15/16 |
7.5 |
| 400/11 |
11 |
33 7/16 |
14 9/16 |
167 3/8 |
141 1/4 |
29 1/2 |
103 15/16 |
7.5 |
|
| 500/6 |
6 |
25 9/16 |
31 1/2 |
94 7/8 |
59 1/16 |
63 |
47 1/4 |
10 |
| 500/9 |
9 |
25 9/16 |
31 1/2 |
142 1/8 |
106 5/16 |
63 |
94 1/2 |
10 |
| 500/11 |
11 |
25 9/16 |
31 1/2 |
173 5/8 |
137 13/16 |
63 |
126 |
10 |
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