Cup & Drum Screen
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For the fine filtration of water at:
- Power stations (nuclear & fossil)
- Desalination plants
- Petro/chem plants
- Industrial complexes
- Potable water treatment plants
- Various screening applications
Single Entry Cup & Double Entry Drum Screens
The Brackett Green® Single Entry Cup Screen and Double Entry Drum Screens are designed to meet increasing requirements of fine screening necessary with today’s competitive performance parameters. Brackett Green’s Cup Screens & Drum Screens have proven to be reliable and highly efficient on new installations at the water inlets to power stations, chemical & petrochemical as well as desalination plants. Cup Screens & Drum Screens utilize the in-to-out, central flow pattern that totally eliminates the possibility of material larger than the media aperture from bypassing the screen. Single Entry Cup Screens and Double Entry Drum Screens are ideal for the protection of debris sensitive processes such as condensers, heat exchangers, and membranes.
| ADVANTAGES |
No debris carryover to clean side Virtually maintenance free operation Extremely reliable performance |
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The Problem
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A
variety of different screen flow patterns
and mechanical designs have been applied
to the inlets of power and petrochemical
plants over the past century. Each type
of screen came with numerous inherent flaws
which prevented efficient screening, required
constant maintenance or needed multiple
screens, civil channels, and/or redundant
equipment and services. Brackett Green’s
Cup Screen & Drum Screens are highly suited
for the fine screening of large flows, replacing
multiple parallel operating band screens,
civil channels and ancillary solids handling
equipment with a single channel and fine
screening system. The thru flow traveling
band screens filter debris perpendicular
to flow. The screenings are lifted and washed
by a high pressure spray. Any solids that
have not been removed from the screens will
“carry over” into the clean
water side of the channel, dislodge and
contaminate down stream equipment and operations
within the plant, thus greatly decreasing
plant efficiency.
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The Solution
Brackett Green’s engineers have spent decades improving screening designs and complimentary screening media for the fine filtration of raw water and wastewater. The single entry cup screens and double entry drum screens have eliminated the necessity for multiple thru flow band screens, providing a single system capable of screening flow rates of 5,000 to 700,000 GPM. Each screen consists of a robustly constructed frame with a solid horizontal shaft which revolves slowly in heavy duty self-aligning double roller bearings, lubricated from deck-level reservoirs. Water flows from the inside to the outside of the drum through mesh panels arranged around its periphery. The 0.5 mm to 10.0 mm mesh panels are cleaned with the assistance of gravity by backwashing at deck level. The screen is driven by a direct motor drive unit positioned at deck level and connected to a pinion which engages a gear ring on the outside of the frame. The only moving parts are the drive gear and main shaft assembly ensuring maximum efficiency, low maintenance and minimal operator attendance. Brackett’s Single Entry Cup & Double Entry Drum Screens are ideal for installation on large volume raw water intakes. Applications include the main cooling water intakes of power stations, refineries and petrochemical plants using fresh or sea water as well as intakes to desalination and/or potable water treatment plants. |
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The Process
| The influent water enters the Single Entry Cup Screen or Double Entry Drum Screen in the center of the screen, flowing radially from the inside to the outside of the Cup/Drum as it revolves. Mesh (1) retain the smaller debris while lifting lips (debris scoops) (2) mounted on the inside capture and elevate the larger screenings to deck level. Ashaft mounted drive (3) with gear box and drive pinion (4) make up the only mechanical parts of the Cup/Drum Screen. As the Cup/Drum rotates and the debris laden panels reach deck level, the captured screenings are deposited into a center trough (5) by gravity and a light backwash (6) (typically 30 PSI) rinses the panels clean. The captured screenings then exit the head section via a sluice trough (7) eliminating the need for screw conveyors. A Single Entry Drum Screen may include overflow weir (wall) for flows higher than design rates. |
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Other Features High strength frame, (8) shaft and (9) automatically lubricated anti friction bearing (10) provide for trouble free operation. Platforms (11) allow instant access to spray nozzles and mesh panels. Positive sealing between the rotating screen structure and chamber wall is provided by the patented Brackett Green Contact Seal (Patent No. 0026.661). This is a preformed neoprene seal, fitted to the screen (12) and running in contact with a low friction sealing face fixed to the chamber wall (13). Screen rotation is by a drive pinion (4) working with a cast iron or nylon rack (14). |

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Screen Selection
The Cup Screen or Drum Screen must be of a large enough diameter to extend upwards above deck level to a height to accommadate debris discharge and downwards to a sufficient depth to submerge enough mesh to pass the required flow at low water level.
To confirm th eselection, the following informaion should be provided:
| Deck Level |
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| High Water Level |
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| Low Water Level |
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| Invert Level |
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| Mesh Size |
Max Flow Rate |
| Design Flow Rate |
Number of Screens Required |
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